Reelcraft Series TW4000 Welding Hose Reels User Manual download pdf

Operating Instructions

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109 • [email protected] • www.reelcraft.com

Series TW4000 Welding Hose Reels

Low Pressure Model Numbers:

TW4400 OLP

Read this manual carefully before installing, operating or

servicing this equipment.

IMPORTANT

Four 5/16” diameter mounting holes

Dimensions

A 12 7/8”

B 12 3/8”

C 8”

D 2 1/2”

E 5 5/8”

•Ensurethatreelisproperlyinstalledbeforeconnectinginputandoutput

hoses.

•Bleedfluid/gaspressurefromsystembeforeservicingreel.

•Beforeconnectingreeltosupplyline,ensurethatpressuredoesnot

exceed maximum working pressure rating of reel.

•Remember,evenlowpressureisverydangerousandcancauseper-

sonal injury or death.

•Beawareofmachineryandpersonnelinworkarea.

•Ifaleakoccursinthehoseorreel,removesystempressureimmedi-

ately.

•Ahightensionspringassemblyiscontainedwithinthereel.Exercise

extreme caution.

•Pullhosefromreelbygraspingthehoseitself,notthecontrolvalve.

•Ensurethatreel,hose,andequipmentbeingservicedare

properly grounded. Use an ohmmeter to check ground

continuity.

•Ifreelceasestounwindorrewind,removesystempressureimmedi-

ately. Do not pull or jerk on hose!

•Treatandrespectthehosereelasanyotherpieceofmachinery,

observing all common safety practices.

SAFETY

Personalinjuryand/orequipmentdamagemayresultifpropersafety

precautions are not observed.

Form# 1254-828 Rev: 8/2013

IN-SERVICE CAUTION:

• Theuseriscautionednot to shut off the fuel gas at the regulator or supply source first, as a flashback may result, and thereby damage the

hose.

• Users are cautioned specifically to shut off the gas at the torch first, and then at the regulator or supply source, to limit permeation of gas

throughthehosewall.Thisshouldbedonewhenthetorchwillnotbeusedforperiodsinexcessof30minutes.

• After the flame has been extinguished and the gas turned off at the supply source, it is recommended that any remaining gas be bled to mini-

mize degradation of the rubber during long shutdowns.

• Topreventanaccumulationorconcentrationofgasthatcouldbeexplosiveorotherwiseharmfultopersonnel,adequateventillationmustbe

provided at all times, particularly in confined areas where fuel gas is being used.

• AdditionaladviceforminimizingthepermeationproblemhasbeensuppliedbyanNWSAmemberwhostates“Thesourceofgas(fuelgas

and oxygen) should be closed before leaving for the day or shift. After the cylinder or manifold valves have been closed, the torch valves

(bothfuelgasandoxygen)shouldbeopenedtoremoveallpressurefromhoses.

1 2 3

Summary of Contents

Page 1 - Operating Instructions

Operating InstructionsReelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4

Page 2 - SERVICE INSTRUCTIONS

Series TW4000 Welding Hose ReelsPage 2www.reelcraft.comINSTALLATION INSTRUCTIONSMOUNTINGCaution: Unless reel was specified differently when ordering,

Page 3

Series TW4000 Welding Hose Reelswww.reelcraft.comPage 3Item No.DescriptionQty. Req.TW4400 OLPItem No.DescriptionQty. Req.TW4400 OLP1 Swivel Assembly 1

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Reelcraft Series TW4000 Welding Hose Reels User Manual

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Summary of Contents

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